Production of cooling oil for stone crushers in Karaj

MB oil cooler

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Production of cooling oil for stone crushers in Karaj

Hydrocon oil specifications:

Heat resistance: Due to the high temperature in the grinding process, it is very important to use the right oil. Proper density: Viscosity is a measure of the smoothness of the parts on each other, which is high or low leading to damage. to the device. Oxidation resistance: The oil must have oxidation resistance. When exposed to air, oils may oxidize and produce organic acids that damage wires and mechanical parts. Oil with good oxidation resistance can avoid these problems. Not containing sediment and suspended matter: The oil must not contain sediment and suspended particles. The presence of suspended particles and deposits in the oil may damage the wires and mechanical parts.

Considering the importance of using the right oil in a cone crusher, it is necessary to choose and use oil with characteristics that match the needs of the machine and environmental conditions. Also, the used oil should be analyzed daily or periodically and replaced if needed. Hydrocon stone crusher works with simple design and operation. The main shaft that carries the crushing cone is supported by a hydraulic jack. The up and down movement of the main shaft as oil enters and exits changes the setting of the crusher. The hydraulic system makes it possible to move the shaft up and down without stopping the crusher and produce a product of a certain size with quick adjustment.

Cones

Hydraulic oil flows in the system and is directed to different areas of the crusher using a hydraulic pump and control keys. This oil has several uses, including maintenance of lubrication and slag removal, maintaining proper temperature of the internal parts of the crusher and reducing erosion and wear on the contact surfaces. Using the lubrication system, the amount of oil required for each part is automatically adjusted. Also, oil filtration takes place in the system to prevent unwanted particles from entering sensitive parts and to increase the useful life of the crusher.

تولید دستگاه‌ خنک کننده روغن سنگ شکن در کرج

In general, the hydraulic system and the lubrication system play a very vital role in the hydrocon crusher. By using these systems, the optimal performance of the crusher is guaranteed and the possibility of breakdowns is also reduced. These factors make the Hydrocon crusher one of the main choices in the stone crushing industry. In order to maintain long life and optimal performance in hydrocone or cone crusher, an automatic lubrication system with constant flow of oil is used. First, the oil passes through the filters in the hydrocon tank and then enters the oil pump. Then the oil enters the hydrocon cooler to reduce the temperature. The output oil from the hydrocon cooler lubricates three separate parts. Lubrication preserves the efficiency and life of stone crusher parts and is one of the reasons why crushing stone using a hydrocon stone crusher costs less.

Lubricating Spiders: Lubricant:

This bearing is used in small and large stone crushers and is always being lubricated. In large hydrocon crushers, oil is supplied by the top shell and through the spider arm. In smaller crushers, oil enters through the oil inlet in the spider cap. In all sizes of crushers, the oil is retained by the groove in the base of the spider bearing.

2. Steppe and Logan Lubrication:

All hydrocon cone crushers, sand makers, fine crushers and chip breakers have a compact external lubrication system. This system includes oil storage tank, independent pump motor, oil filter and condenser for cooling. Cool and clean oil is pumped from the tank inside the stone crusher and first lubricates the three-piece step bearing. Then the oil goes to the top of the inner surface of the crank and lubricates the bearings of the main shaft and the crank.

In the upper part of the valve, the oil is divided into two paths. A part of the oil flow flows through the grooves inside the idler and the other part flows through the idler surfaces and lubricates the congress bush and gears. In smaller hydrocon crushers, the oil overflows from the sump and returns to the bottom of the crusher through the gears, where it returns to the tank using gravity. In larger hydrocon crushers, the oil flowing from the idler is returned directly to the cooling system without contacting the gears. The lubrication system includes a flow and temperature safety switch that protects the oil from the crusher in case of failure or overheating.

1- Counter Shaft Oil Lubrication: Counter Shaft

In hydrocon cone crushers that make sand, fine crusher and chip breaker, the bearings of the power transmission shaft have a separate crankcase and a separate lubrication system. Both ends of the bearing housing are sealed to prevent dirt and contaminants from entering the lubrication system.

Lubrication system is very important in hydrocone or cone crusher. By means of proper oil and this continuous oil circulation, the parts are prevented from excessive wear, excessive heat and damage to them. These things increase the useful life of the stone crusher and also reduce maintenance and repair costs.

Mrs. Javadzadeh

Mrs. Javadzadeh

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  • Hydrocon oil specifications:

  • Cones

  • Lubricating Spiders: Lubricant:

  • 2. Steppe and Logan Lubrication:

  • 1- Counter Shaft Oil Lubrication: Counter Shaft